Open Joint Stock Company "Ulyanovsk Motor Plant"
APPROVE
Director of Development
G.S. Schweizburg
Operation manual 4216.3902010 RE. Engine 4216 and its modifications
Chief designer
OJSC "Ulyanovsk Motor Plant"
E.B. Berezin
Ulyanovsk
2007
Edition dated 10.01.2008
This Operation Manual 4216.3902010 RE applies to engines 4216 and its versions with gasoline injection, intended for installation on vehicles manufactured by OJSC Gorky Automobile Plant.
The manual contains information about the design, principle of operation, characteristics (properties) of the engine, its constituent parts and instructions necessary for the correct and safe operation product and assessment of its technical condition, transportation, storage, conservation, factory warranty, as well as information on the disposal of the engine and its components.
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The engines featured in this manual include the following models:
- 4216.1000400 - petrol with integrated microprocessor control system for fuel injection and ignition;
- 4216.1000400-20 - complete with power steering pump.
The named motors are interchangeable in connection dimensions. The motors are manufactured in climatic version U in accordance with GOST 15150 and are designed for operation at an ambient temperature of minus 45° С to plus 40 ° С, average annual relative air humidity up to 80% at temperatures plus 20° C.
The engines are also designed for operation as part of a car with air dust content up to 0.1 g / m 3 and in areas located at altitudes up to 3000 m above sea level, with a corresponding change in power.
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Maintenance personnel must have special training.
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The parameters given in the Manual without tolerances are given for reference.
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OJSC "Ulyanovsk Motor Plant" is constantly improving the design of engine components and parts, so they may differ slightly from those described in this Manual. The description is current as of January 1, 2008.
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Regular maintenance of your engine in accordance with this manual and service book will ensure its reliable operation.
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OJSC "Ulyanovsk Motor Plant" does not set operating standards for fuel consumption.
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Developer and manufacturer of engines OJSC "Ulyanovsk Motor Plant", Ulyanovsk.
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CONTENT |
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INTRODUCTION |
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1 MARKING ENGINES |
5 |
2 SAFETY REQUIREMENTS AND WARNINGS |
6 |
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2.1 Safety requirements |
6 |
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2.2 Warnings |
6 |
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3 TECHNICAL SPECIFICATIONS |
7 |
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4 DATA FOR ADJUSTMENT AND CONTROL |
8 |
5 PREPARING THE ENGINE FOR OPERATION AS A PART OF THE VEHICLE. START AND STOP. RUN-IN |
8 |
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5.1 Preparing the engine for operation |
8 |
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5.2 Starting the engine |
8 |
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5.3 Stopping the engine |
9 |
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5.4 Engine break-in |
9 |
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6DESCRIPTION OF THE ENGINE DEVICE AND ITS COMPONENT PARTS |
10 |
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6.1 Body parts |
12 |
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6.2 Crank mechanism |
13 |
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6.3 Gas distribution mechanism |
15 |
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6.3.1 Maintenance of the timing mechanism |
16 |
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6.4 Cooling system |
16 |
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6.4.1 Servicing the cooling system |
20 |
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6.5 Lubrication system |
21 |
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6.5.1 Servicing the lubrication system |
22 |
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6.6 Crankcase ventilation system |
23 |
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6.6.1 Maintenance of the ventilation system |
24 |
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6.7 Power system |
24 |
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6.8 Ignition system |
27 |
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6.9 Fuel and ignition control |
28 |
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6.10 Engine electrical equipment |
28 |
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7 ENGINE MAINTENANCE |
29 |
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7.1 Maintenance intervals |
29 |
7.2 Scope of maintenance (MS) |
29 |
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7.2.1. Daily Maintenance (EO) |
30 |
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7.2.2 Maintenance after break-in (via 2000 km ) and TO-1 (every 15000 km vehicle mileage). |
30 |
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7.2.3 Second Maintenance(TO-2) |
31 |
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8 LIST OF POSSIBLE ENGINE FAULTS AND THEIR SOLUTION |
32 |
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8.1 Typical malfunctions engines with electronic fuel injection. |
34 |
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9 STORAGE |
39 |
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10 PRESERVATION |
39 |
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10.1 Preservation of engines for a storage period of up to 3 months |
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About the book: Guide to cars GAZelle Business. Edition 2011.